I-Automated Batch Retort System
Incazelo
Umkhuba wokucutshungulwa kokudla wukusuka emikhunjini emincane ebuyisela emuva ukuya kumagobolondo amakhulu ukuze kuthuthukiswe ukusebenza kahle nokuphepha komkhiqizo.Imikhumbi emikhulu isho obhasikidi abakhulu abangakwazi ukuphathwa ngezandla.Obhasikidi abakhulu baningi kakhulu futhi basinda kakhulu ukuthi umuntu oyedwa angakwazi ukuhambahamba.
Isidingo sokuphatha lawa mabhasikidi amakhulu sivula indlela ye-ABRS.'I-Automated Batch Retort System' (ABRS) ibhekisela ekuhlanganisweni okuzenzakalelayo kwayo yonke ihadiwe eyenzelwe ukuthutha obhasikidi ukusuka esiteshini sokulayishwa kwempahla ukuya ezindlini zokuvala inzalo futhi ukusuka lapho ukuya esiteshini sokuthulula kanye nendawo yokupakisha.Uhlelo lokusingatha umhlaba wonke lungagadwa ngobhasikidi/uhlelo lokulandelela iphalethi.
I-DTS ingakunikeza isisombululo esiphelele sokhiye wokuvula ukuze kusetshenziswe uhlelo oluzenzakalelayo lwe-batch retort: ama-batch retorts, isilayishi/isilayishi, uhlelo lokuthutha ubhasikidi/iphalethi, uhlelo lokulandela ngomkhondo olunokuqapha komsingathi omaphakathi.
Isilayishi/Isilayishi
Ubuchwepheshe bethu bokulayisha / ukuthulula ubhasikidi bungasetshenziselwa iziqukathi eziqinile (ithini lensimbi, imbiza yengilazi, amabhodlela engilazi).Ngaphandle kwalokho, sinikeza ukulayisha/ukukhipha kanye nokupakishwa kwethreyi/ukuhlukaniswa kweziqukathi ezingaqinile neziguquguqukayo.
Isilayishi esigcwele esizenzakalelayo
Isilayishi esizenzakalelayo semi
Uhlelo lokuthutha ubhasikidi
Kunezindlela ezihlukile ezitholakalayo zokuthutha obhasikidi abagcwele/abangenalutho ukuya/kusuka kuma-retorts, Singahlinzeka ngezinsizakalo ezenziwe ngokwezifiso ngokuya ngemikhiqizo yamakhasimende kanye nezindawo.Sicela uxhumane nethimba lethu lochwepheshe ukuze uthole imininingwane.
Imoto yokuthutha
I-automatic basket transport conveyor
Isoftware Yesistimu
I-Retort Monitoring Host (Inketho)
1. Ithuthukiswe ososayensi bokudla kanye neziphathimandla zokucubungula
2. I-FDA/USDA igunyaziwe futhi yamukelwe
3. Sebenzisa ithebula noma indlela evamile ukulungisa ukuchezuka
4. Uhlelo lokuphepha lwamazinga amaningi
Buyisa Ukuphathwa Kwegumbi
Uhlelo lokulawula ukuphindisela kwe-DTS luwumphumela wokubambisana okugcwele phakathi kochwepheshe besistimu yethu yokulawula kanye nochwepheshe bokucubungula okushisayo.Uhlelo olusebenzayo lokulawula olunembile luhlangabezana noma ludlule izimfuneko ze-21 CFR Ingxenye 11.
Umsebenzi wokuqapha:
1. Uhlelo lokuphepha olunamazinga amaningi
2. Ukuhlelwa kweresiphi ephezulu
3. Indlela yokubheka ithebula kanye nendlela yezibalo yokubala u-F0
4. Umbiko wenqwaba yenqubo enemininingwane
5. Umbiko wethrendi yepharamitha yenqubo esemqoka
6. Umbiko we-alamu yesistimu
7. Khombisa umbiko wokwenziwe osetshenziswa u-opharetha
8. Isizindalwazi seseva ye-SQL
Isistimu yokulandelela ubhasikidi (Inketho)
Uhlelo lokulandelela ubhasikidi we-DTS lunikeza ubuntu kubhasikidi ngamunye ohlelweni.Lokhu kuvumela ama-opharetha nabaphathi ukuthi babuke ngokushesha isimo segumbi lokubuyisela imali.Isistimu ilandelela ukuthi ukuphi ubhasikidi ngamunye futhi ayivumeli imikhiqizo engafakwanga amagciwane ukuthi ilayishwe.Esimeni sezimo ezingavamile (ezifana nobhasikidi abanemikhiqizo ehlukene noma imikhiqizo engacoliseki lapho kulayishwa khona), abasebenzi be-QC kudingeka babuyekeze futhi baqinisekise ukuthi bayayikhulula yini imikhiqizo emakiwe.
Ukubukwa kwesikrini kunikeza umbono omuhle wesistimu wabo bonke obhasikidi, ukuze abambalwa kuphela opharetha bakwazi ukugcina iso kumasistimu amaningi okubuyisela emuva.
Isistimu yokulandelela ubhasikidi ye-DTS ikuvumela ukuthi:
> ihlukanisa ngokuqinile phakathi kwemikhiqizo ehlanziwe nengahlutshiwe
> icacisa ubuntu kubhasikidi ngamunye
> ilandelela wonke obhasikidi ohlelweni ngesikhathi sangempela
> ilandelela ukuchezuka kwesikhathi sokuhlala kwama-hoops
> ayivunyelwe ukukhipha imikhiqizo engafakwanga amagciwane
> ilandelela inombolo yeziqukathi nekhodi yokukhiqiza
> ilandelela isimo sikabhasikidi (okungukuthi, okungacutshungulwanga, okungenalutho, njll.)
> amathrekhi inombolo yokubuyisela kanye nenombolo ye-batch
Ukusebenza kahle nokugcinwa kwesistimu (Inketho)
Isoftware yesistimu ye-DTS esebenza kahle ikusiza ukuthi ugcine igumbi lakho lokubuyisela lisebenza kahle ngokulandelela isivinini sokukhiqiza, isikhathi sokuphumula, umthombo wesikhathi sokuphumula, ukusebenza kwemojula engezansi engukhiye, kanye nokusebenza kahle kwemishini iyonke.
> ilandelela ukukhiqiza ngefasitela lesikhathi elichazwe yikhasimende kanye nemojula ngayinye (okungukuthi isilayishi, inqola, isistimu yezokuthutha, i-retort, i-unloader)
> ukulandelela ukusebenza kwemojula engaphansi kukakhiye (okungukuthi, ukushintshwa kukabhasikidi kusilayishi)
> ilandelela isikhathi sokuphumula futhi ihlonze umthombo wesikhathi sokuphumula
> amamethrikhi okusebenza kahle angathuthelwa kumamonitha amakhulu asefekthri futhi angasetshenziselwa ukuqapha okukude okusekelwe emafini
> Imethrikhi ye-OEE erekhoda kumsingathi isetshenziselwa ukulondoloza amarekhodi noma ukuguqulwa kwethebula
Umnakekeli
I-Maintainer iyimojula yesofthiwe engangezwa emshinini we-HMI noma isebenze ngokuhlukana ku-PC yasehhovisi.
Izisebenzi zokunakekela zilandelela isikhathi sokuguga sezingxenye zomshini ezibalulekile futhi zazise abaqhubi ngemisebenzi yokulungisa ehleliwe.Iphinde ivumele opharetha bemishini ukuthi bafinyelele imibhalo yomshini kanye neziyalezo zezobuchwepheshe zokulungisa nge-HMI yesisebenzisi.
Umphumela uwuhlelo olusiza abasebenzi bemishini ukuthi balandelele ukugcinwa nokulungisa imishini ngempumelelo.
Umsebenzi womnakekeli:
> ixwayisa abasebenzi bemishini ngemisebenzi yokulungisa ephelelwe yisikhathi.
> ivumela abantu ukuthi babone ingxenye yenombolo yento yesevisi.
> ibonisa ukubuka kwe-3D kwezingxenye zomshini ezidinga ukulungiswa.
> ibonisa yonke imiyalelo yezobuchwepheshe ehlobene nalezi zingxenye.
> ibonisa umlando wesevisi engxenyeni.